PLASTIC DIVISION

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PLASTIC DIVISION

Indigenous Plant & Machinery

1. LIST OF INDIGENOUS PLANT 7 MACHINERY AS ON 31-03-1998 (TOTAL VALUE AS ON MARCH 1998 IS Rs.82,14,638.60)

S.No. PARTICULARS

1. M S Tank

2. Cooling Tower

3. Air Compressor

4. Air Dryer

5. Fork Lift

6. Battery Charger for Fork Lift

7. Hammering Drill & Leveling Machine

8. Various Loose Tools

9. Refrigerated Air Dryer

10. Mitutoyo Japan Make Dial Gauge

11. Jay Kay D/D Steel Yard Scale Lab

12. Chandkee Wooden Pallets

13. Non Collapsible Steel Pallets

14. Porter Hydraulic Pallet Trolley

15. EDS Microprocessor Based Electronic Weighting Scale

16. Vernier Caliper

17. Batliboi make Chiller of 20 TR

18. Storage Tank & Water Tank

19. Indef 1 Ton 6 M Gears Trolley

20. Indef 1 Ton 6 M Lift Vhain Fully Lock

21. Panel Cooling Air Conditioners 6000 Watts

22. Panel Cooling Air Conditioners 3000 Watts

23. Panel Cooling Air Conditioners 1500 Watts

24. Hydraulic Crimping Tools 3D-117

25. Panel Cooling Air Conditioners 500 Watts

26. Panel Cooling Air Conditioners 3000 Watts

27. Panel Cooling Air Conditioners 1500 Watts

28. Panel Cooling Air Conditioners 1500 Watts

29. Panel Cooling Air Conditioners 3000 Watts

30. Panel Cooling Air Conditioners 1000 Watts

31. Panel Cooling Air Conditioners 1500 Watts

32. Hot Air Dryer HAD - 200

33. 4 Channel PID Temperature Controller

34. Panel Cooling Air Conditioners 1000 Watts

35. 304 KW/380 KVA Electric Generator Set

36. Printing Cylinder Size with Cylinder Gear

37. Voltage Stabilizer Servo controller

38. Load Cell Assembly Cap 20 Kgs.

39. 630A Pole Changeover Fuse

40. Temperature Controller (Melt Pressure Inductor)

41. Elgi Screen Compressor

42. Jay Kay P/P Steel Yard Scale 1000 Kgs. 2

43. Well Tronics Digital Table Top Scale

44. Nicon Make Rotary Gear Oil Pump

45. Thickness gauge Dial ACC

46. Heat connector

47. Automatic Voltage Stabilizer

48. DG Sets

49. U.P.S.

50. Storage Bins

51. Storage Bins

52. Storage Bins

53. Storage Bins

54. Storage Bins

55. Steel Pallets

56. Steel Pallets

57. Steel Pallets

58. Steel Pallets

59. Steel Pallets

60. Oil Filter

61. Printing Cylinder Gear

62. Printing Cylinder Gear

63. Panel Cooling Air

64. IRP Cooling Tower

65. Centrifugal Blower

66. Pulse Converter Module

67. Laminated Yoke DC Motor

68. PAD Type Air Expanding Shaft Services

DETAILS OF IMPORTED PLANT & MACHINERY

1. AST RECYCLING LINE 1000 KG/HOUR COMPRISING OF GUILLOTINE SHEAR CUTTER 150, GRANULATOR TYPE AS 12000-500/1000, METAL DETECTOR WITH AUTOMATIC CONVEYOR, EXTRUDER AT 180/35V-260 KW-GS VENTING EXTRUDER 2 STAGE AST W 200 ALONG WITH OTHER ACCESSORIES.

YEAR OF MANUFACTURE 1992.

1. Hydraulic Guillotine Cutter 150

2. Conveyor Band Type TB 600 - 500/2.000

3. Metal detector with automatic conveyer shutoff

4. Granulator type AS 12000 - 500 / 1000

5. Air conveying system FS - S 1000

6. Flake silo with agitator AST - S 10 RF

7. Discharge Auger system ATR 10

8. Sleeve filter SFS 49

9. Crammer feeding system AST - E 200

10. Sleeve filter system SFS 05 complete with 5 sleeve filter

11. Extruder 180/35 V - 260 KW - GS complete with venting system, Grooved feed bush.

12. Melt pressure and temperature gauge with digital display

13. Ring screen filter RSF - 250 0 / 60 continuous filter

14. Venting extruder 2 - stage AST - E 200

15. Melt pressure and temperature gauge with digital display

16. double plate screen changer AST D - 2 - 250 0

17. hydraulic power unit R 140250

18. AST Hot face granulating system UV - 1000

19. Heat exchanger UV - 1000

20. Granule transport system with pipes

2. CMG BLOW FILM EXTRUSION LINE WITH DOUBLE LIP DIE WITH ON LINE SINGLE PRINTER, 2004 DI EXTRUDER TYPE 13032/ OUTPUT 400 KG/HOUR, BLITZ 130/140 OIL SCREEN CHANGER, CHILLER, WINDER ETC. WITH LINE PRINTER NESA FLEX 701-E/2.000

YEAR OF MANUFACTURE 1992

1. 2004 D1 Extruder type 13032 / HTM

2. 2004 12000 Motor 23 KVA

3. 7000 KHA 130 Control Cabinet

4. 7000 29000 Temperature and pressure control

5. Hlitz 130 / 140 OL screen changer

6. 3037 2 head type RHP 60 R / 2 S

7. 3037 04000 Die Diameter 500 mm

8. 3028 Cooling ring type CRN 80 R / 2U

9. 3028 06000 Insert Diam 500 mm

10. RFR 30 A Chiller type 30.000 FG.HP 15

11. 1028 5 1 Haul off type HO 2400

12. 1039 6 1 E Double Winder DW 2300 TSA

13. 1035 02 000 3 lateral cut

14. 1034 20 000 3 group of central cut

15. 1034 17 000 1 trim knifes

16. 1034 12 000 3 trim strip

17. FP AVV 250 Ttrim Winder

18. 5029 00 000 Tower 12 MT

19. M2600 8 8CS Film guiding

20. 1038 09 000 6 Air Shafts

3. STIEGLER FILM SEALING MACHINE TYPE RB1100 COMPRISING OF, SEALING AND CLOSING SYSTEM ETC. WINDER AUTOMATIC PAPER ROLL BANDING SYSTEM, ROLL IN WEIDING STATION, AK5 FILM CUTTER, and DRAWSTRING FILM CUTTING SYSTEM.

YEAR OF MANUFACTURE 1992

Comprising of :

1. Base Machine RB 07021111

2. Small Roll Winder No. 17005100

3. Automatic power roll banding system 17006100

4. Roll unwinding station AK-5 16018011

5. Hydraulic roll loader 16019011

6. Pneumatic roll grip system 18015011

7. Web guiding system 12020011

8. Hole punching system for draw strings 23019011

9. suction system for waste 28001000

10. Universal film cutting system 27011011

11. Draw string arrangement forming system 2602611

12. Draw string arrangement forming system 2602611

13. Hot air sealing system 32007111

14. Electrostatic film closing system 39002011

15. Second web guide system 09005011

16. Draw string sealing system 34021111

4. REIFENHAUSER EXTRUSION LINE COMPRISING OF DOUBLE WINDER, THREE COMPONENT MIXING SYSTEM, 70 MM DIA SCREW, WATER COOLING SYSTEM, 300 MM DIE ETC.

YEAR OF MANUFACTURE: 1988

Comprising of :

1. Double Winder

2. Components mixing system

3. KG quantity production computer

4. 70 Diam. Screw

5. Water cooling system

6. Ozone tear off

7. Die 300 mm

5. KUHNE 60 EXTRUSION LINE TYPE KFB 60/1400 COMBI OUTPUT HDPE 140 KG/HR. MAX, LDPE 190 KG/HR MAX., COMPRISING OF ROTATING EXTRUDER TYPE K-60- 24D WITH GRANULATE FEEDER/FILTER 2 ADJUSTABLE GUIDE ROLLS, WINDER ETC.

YEAR OF MANUFACTURE 1985

Comprising of :

1. Extruder type K - 60 - 24D.
Screw 60 mm Dia. For HDPE and LDPE nitrated.
Cylinder with taper spline for feeding material; specially hardened.
1 Granulate feeder type PGT 4.
1 Filter for feeder.
1 melt pressure sensor and indicator.
1 fixed blow head type FR 120 - 220 HM.
1 Fixed cooling ring type KR 120 - 400.
1 Cooling blower.
2 Adjustable guide rail for film.
1 Complete electric control panel.
Drive for rotating platform.
1 haul off drawer.
1 tower.
1 winder type FOW 1/P 14 with automatic roll changer

6. KUHNE 45 EXTRUSION LINE TYPE KFB 45/1000 HM OUTPUT MAX. 90 KG/HR HDPE COMPRISING OF EXTRUDER TYPE K-45-24D, FIXED BLOW HEAD TYPE FD80-130 HM, FIXED COOLING RINGS ETC.

YEAR OF MANUFACTURE 1983

Comprising of :

1. Extruder type K - 45 - 24 D

2. Motor 34 KW/2.500 NM Gear Box

3. Screw 48 mm Dia. For HDPE

4. 1 fixed blow head type FB 80 - 130 HM

5. 1 Fixed cooling ring type KR 80 - 300

6. 1 electric control panel

7. Drive for rotating platform

8. 1 haul off drawer

9. 1 tower

10. Pre-treatment type KR30 / BD 1.000

11. 1 Ozone clear off

7. LEMO INTERMAT 1100 BSZ-CC BOTTOM SEAL BAG CONVERTOR MAX FEED SPEED 100M/MIN, OUTPUT 180 STROKES/MIN COMPRISING OF PULL ROLLER, ELECTRIC SERVE MOTOR FOR SEALING, SPEED CONTROL SYSTEM, PLC ETC.

Year of manufacture: 1985

Comprising of:

1. Pull roller with complete photo electric sensor

2. Electrical servo - motor for sealing station

3. Electrical speed control system

4. FPS (KML) Central control panel consisting of PLC

5. BSZ - NL / 1.100 KM contract type bottom seal system comprising of :

a) Blocking System

b) Punching System

c) Perforation System

d) hot air cutting system side gusset arrangement

e) Electro - static film closer

f) film guiding system for in - and output

g) system for positioning Leh film

6. RAE - QA 1.2 / 1.360

7. 8 AWD 1.360 pneumatic grip system

8. 1 Web control system

8. REIFENHAUSER DKT BAG MAKING LINE COMPRISING OF PUNCHING SYSTEM, BOTTOM GUSSET ARRANGEMENT, ELECTROSTATIC FILM CLOSER, UNWINDER, FILM, GUIDING SYSTEM GLUE APPLICATOR, ABG BUNDLING AND CONVEYING SYSTEM ETC.

YEAR OF MANUFACTURE 1988

Comprising of:

1. Pull roller complete with photo electric sensor

2. Electrical servo - motor for sealing station;

3. Electrical speed control system

4. PPS (KMD) - Central control panel consisting of PLC

5. BSZ - NL / 1.100 KM

6. Contact type bottom seal system comprising of :

a) blocking system

b) punching system

c) perforation system

d) hot air cutting system

e) side gusset arrangement

f) 1 Electro static film closer

g) 1 film guiding system for in and output

h) 1 system for positioning leh films

7. RAE - QA 1,200 / 1,360

8. Z AWD 1,360 - Pneumatic grip system

9. 1 web control system

9. LEMO ROLLOMAT 850.2 SEALING CONVERTOR FOR BAGS ON ROLL PRODUCTION WIDTH 850 MM. LENGTH 230-660 MM OUTPUT MAX 180 STROKES/MIN COMPRISING OF BOTTOM SEAL HEATING SYSTEM, KNIFES, ELECTRIC/PNEUMATIC FILM TENSION CONTROL SYSTEM ETC.

YEAR OF MANUFACTURE 1988.

Comprising of:

1. Lemoflex 85.2 automatic print cylinder lifting system max speed 90 m/min comprising of :

web guiding system, 2 colours, working width 850 mm and 16 nos. cylinder 330 mm to 1100 mm.

2. DST 850.1 system for positioning the film

3. FAS spinner 85 with hot melt, twin gum and tape machine model 85.

4. Linear bearing

5. Sensor cylinder

10. CARRARO PRINTING MACHINE. WORKING WIDTH 1200 MM 6 COLOUR PRINTING STATION, APPROX SPEED 150 M/MIN COMPRISING OF AUTOMATIC ROLL WINDING/UNWINDING SYSTEM, ELECTRICAL HEATING SYSTEM FOR DRYING INK, INK CIRCULATION SYSTEM, VARIABLE SPEED DRIVE SYSTEM ETC.

YEAR OF MANUFACTURE 1968.

Comprising of :

1. Working width 1.200 mm

2. 6 col. printing stations

3. Satellite type

4. Approx. speed 150 m. / minutes

5. Automatic roll winding and unwinding system

6. Elec. Heating system for drying

7. Fume suction system

8. Ink circulation system

9. Controlled cabinet panel and variable speed drive system

The Factory is situated at Taloja Industrial Area on the Bombay-Pune Highway measuring 25,344 square meters and covered area of which is class 1 and class2 is temporary construction. It is only 35 Km away from Nhava Shewa Port.